Manufacturing and Packaging Process of Soaps, Detergents & Acid Slurry

Information about Manufacturing and Packaging Process of Soaps, Detergents & Acid Slurry

Published on February 11, 2016

Author: ei1234

Source: slideshare.net

Content

1. www.entrepreneurindia.co Manufacturing and Packaging Process of Soaps, Detergents & Acid Slurry

2. www.entrepreneurindia.co Information Novelty in ideas and marketing seems to be the major subject matter of the Indian soap industry. The soaps, detergent and acid slurry product industry are vivacious, varied, creative and tricky, and have the prospective to provide a gratifying career. Soaps and detergents are used frequently in our daily life. We use them to wash our hands and clean our clothes without ever really paying attention to how they work. Beneath the plain white surface of a bar of soap lie an intriguing history and a powerful chemistry.

3. www.entrepreneurindia.co It has been said that amount of soap and detergent consumed in a country is a reliable measure of its civilizations. There was a time when these products were luxury; now it is a necessity. Acid slurry is a sulphonation product made by sulphonation of linear alkyl benzene by oleum or so3 or sulphuric acid or combinations of above. It is used in manufacturing of various detergents. The Soap and Detergent industry is profoundly lucrative with splendid market potential as well as bright future scope. In order to meet the requirement of market demand, many more new units are recommended to be established on small and cottage scale.

4. www.entrepreneurindia.co Soaps and detergents are very similar in their chemical properties. However, there is a significant difference between them; soaps are produced from natural products, and detergents are synthetic, or manmade. The market is expected to grow at rates ranging from under 4% to around 4.5%. These are very modest rates considering that the lifestyles not only of urbanites, but even of well off rural folks are changing at a very high pace. The analysts are expecting the industry to continue to grow in both the industrialized as well as developing nations. The present book has been written keeping in view the basic difficulties of the entrepreneurs. Nominal investment is required for this industry which comprises simple method of processing for manufacturing of various types of soaps, detergents and acid slurry.

5. www.entrepreneurindia.co The book contains chapters on: acid slurry, detergent manufacturing, detergents of various types, principal groups of synthetic detergents, inorganic components of detergents, synthesis of detergents, liquid detergents, packaging of soaps and detergent and many more such chapters. The enclosure also contains a list of suppliers of raw material (overseas) and list of plant and machinery suppliers (overseas). Fundamental information in venturing a market and the opportunity and prerequisite of the potential sector has been the superlative way to make a way into in a market. How and what if correctly taken care can take you to a long way. The first hand information on different types of soaps, detergent and acid slurry products have been properly dealt in the book and can be very useful for those looking for entrepreneurship opportunity in the said industry.

6. TABLE OF CONTENTS 1. ACID SLURRY Chemical Name of Acid Slurry Difference Between Soft and Hard Slurry Sulphonation of Dodecyl Benzene or Preparation of Acid Slurry Plant & Machineries Details for Manufacturing Acid Slurry Raw Materials for Acid Slurry Process of Manufacture Manufacturing Steps of Acid Slurry The Main Advantages Using Oleum Precautionary Measures for Handling Sulphuric acid and Oleum Raw Material Requirements Market Potential Alpha Olefins Process of Manufacturing Alpha Olefins Reactions www.entrepreneurindia.co

7. www.entrepreneurindia.co 2. DETERGENT MANUFACTURING (Comm. Grade) Other Additives Procedural details of manufacturing 'Commercial' Detergent Powders 3. DETERTENTS OF VARIOUS TYPES Detergent Powder Metal Cleaners Liquid Detergents Detergent (Nirma Type) Detergent Cake

8. www.entrepreneurindia.co 4. PRINCIPAL GROUPS OF SYNTHETIC DETERGENTS Classification Anionic Detergents Cationic Detergents Non-ionic Detergents Amphoterics and Zwitterionics Biodegradability 5. INORGANIC COMPONENTS OF DETERGENTS Builders and Other Additives Phosphates Silicates Zeolites Carbonates Oxygen-releasing Compounds Sundry Inorganic Builders

9. www.entrepreneurindia.co 6. SYNTHESIS OF DETERGENTS Raw Materials for Anionic Synthetic Detergents Alkyl Benzene Methyl Esters Sulphonation of Detergent Raw Materials Sulphonation with SO3 Sulphonation Processes Non-ionic Detergents Cationic Detergents Amphoteric Detergents

10. www.entrepreneurindia.co 7. MANUFACTURE OF FINISHED DETERGENTS Powders Liquid Detergents Paste Detergents Solid Detergents Fabric Softners Abrasive Cleaners

11. www.entrepreneurindia.co 8. APPLICATION AND FORMULATION OF DETERGENTS Foam Household Cleaning Hard Surface Cleaners Solvent Detergent Carpet and Upholstery Cleaners Textile Dressing Food and Dairy Industries Detergent Sanitizers Metal Cleaners Miscellaneous Cleaners

12. www.entrepreneurindia.co 9. TECHNOLOGY OF MANUFACTURING SYNTHETIC DETERGENTS Introduction Performance Criteria Formulation Requirements Approach to Product Formulation Production of Detergent Active Sulphonation Additives to Detergent Actives Production of Detergent Powder by Dry Mixing Machine-mixing Production of Detergent Bars Liquid Detergents

13. www.entrepreneurindia.co 10. MANUFACTURE OF DETERGENT PRODUCTS Health and Safety Factors Production Procedure Derivation of Linear Alkyl Benzene (LAB) Derivation of Fatty Alcohols Process Based on Natural Fats Process based on Ethylene Source Sulphonation of Lab with 98 percent Sulphuric Acid Detergent Powder Prepared Without using Spray Dryer (High Bulk Density)

14. www.entrepreneurindia.co 11. LIQUID DETERGENTS Requisites of Surfactants for Formulating Liquid Detergents Surfactants Most Commonly Used Builders Viscosity Controllers Other Ingredients Household Liquid Detergents for Laundering Typical Formulations A Recommended Formulation

15. www.entrepreneurindia.co 12. PACKAGING OF SOAPS AND DETERGENTS Introduction Packaging Material Specifications Package Testing Methods Other Tests Packaged Commodities Rules 13. RAW MATERIALS (OILS AND FATS) Classification of Fats/Oils Some of the Most Useful, Fats and Oils Purification of Soap Fats Non Fatty Raw Materials for Soap Other Additives (Foam Producers)

16. www.entrepreneurindia.co 14. MANUFACTURING PROCESS AND FORMULATIONS OF VARIOUS SOAPS (A) Washing Soaps (B) Nerol Washing Soap (C) Toilet Soaps (D) Carbolic Soaps (E) Shaving Soaps (F) Special Soaps (G) Vaseline Soap (H) Liquid Soap (I) Girt Soaps (J) Depilatory Soaps (K) Metallic Soaps in Protective Coating Industry (L) Liquid Dental Soap (M) Medicated Soap

17. www.entrepreneurindia.co 15. TECHNOLOGY OF SOAP MANUFACTURING Manufacturing Soap Glycerine Recovery Production of Laundry and Toilet Soaps Production of Filled Soaps on the Mazzoni Technology of Toilet Soaps Process Control Other Soaps 16. TECHNOLOGY OF SOAP MANUFACTURING Health and Safety Factors Classification of Soap Products Methods of Manufacture Various Finishing Methods Production

18. www.entrepreneurindia.co Washing bar/cake soap from neat soap Semi-boiling process and cold-made process Production of washing bar/cake soap by semi-boiling/ cold -made process Toilet soap Medicated Soaps Castile Soap by Boiling Process Various Industrial Soaps Laundry Washing Aids More Laundry Wash Mixtures Shaving Soaps Shaving Cream Liquid Soaps/Shampoos Shampoos Soap Shampoos Shampoos Based on Synthetic Surfactants General formulations

19. www.entrepreneurindia.co 17. SOAP MAKING BY CONTINUOUS PROCESS (Quicker Methods) Method of Continuous Saponification of Fats by Alkali Solution. Continuous Neutralization Process Continuous neutralization Process Using Fatty Acids Instead of Fats Batch Methods of Splitting Fats in to fatty Acids and Glycerol Purification of Fatty Acids 18. CLEANSING MECHANISM Characteristics of Soap Saponification of Fats - The Basic Chemical Reaction Making Soap

20. www.entrepreneurindia.co 19. DIRECTORY SECTION List of Suppliers of Raw Material (Indigenous) List of Plant and Machinery suppliers (Indigenous) List of Suppliers of Raw Material (Overseas) List of Plant and Machinery suppliers (Overseas)

21. See More At : http://goo.gl/2mI1EU www.entrepreneurindia.co

22. VISIT US AT www.entrepreneurindia.co www.entrepreneurindia.co

23. TAKE A LOOK AT NIIR PROJECT CONSULTANCY SERVICES ON #STREET VIEW https://goo.gl/VstWkd www.entrepreneurindia.co

24. AN ISO 9001:2008 COMPANY www.entrepreneurindia.co

25.  One of the leading reliable names in industrial world for providing the most comprehensive technical consulting services  We adopt a systematic approach to provide the strong fundamental support needed for the effective delivery of services to our Clients’ in India & abroad www.entrepreneurindia.co

26. WHAT DO WE OFFER?  Project Identification  Detailed Project Reports/Pre-feasibility Reports  Market Research Reports  Technology Books and Directory  Databases on CD-ROM  Laboratory Testing Services  Turnkey Project Consultancy/Solutions  Entrepreneur India (An Industrial Monthly Journal) www.entrepreneurindia.co

27. HOW ARE WE DIFFERENT ?  We have two decades long experience in project consultancy and market research field  We empower our customers with the prerequisite know- how to take sound business decisions  We help catalyze business growth by providing distinctive and profound market analysis  We serve a wide array of customers , from individual entrepreneurs to Corporations and Foreign Investors  We use authentic & reliable sources to ensure business precision www.entrepreneurindia.co

28. OUR APPROACH Requirement collection Thorough analysis of the project Economic feasibility study of the Project Market potential survey/research Report Compilation www.entrepreneurindia.co

29. WHO DO WE SERVE?  Public-sector Companies  Corporates  Government Undertakings  Individual Entrepreneurs  NRI’s  Foreign Investors  Non-profit Organizations, NBFC’s  Educational Institutions  Embassies & Consulates  Consultancies  Industry / trade associations www.entrepreneurindia.co

30. SECTORS WE COVER  Ayurvedic And Herbal Medicines, Herbal Cosmetics  Alcoholic And Non Alcoholic Beverages, Drinks  Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin  Activated Carbon & Activated Charcoal  Aluminium And Aluminium Extrusion Profiles & Sections,  Bio-fertilizers And Biotechnology  Breakfast Snacks And Cereal Food  Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling www.entrepreneurindia.co

31. SECTORS WE COVER  Bamboo And Cane Based Projects  Building Materials And Construction Projects  Biodegradable & Bioplastic Based Projects  Chemicals (Organic And Inorganic)  Confectionery, Bakery/Baking And Other Food  Cereal Processing  Coconut And Coconut Based Products  Cold Storage For Fruits & Vegetables  Coal & Coal Byproduct www.entrepreneurindia.co

32. SECTORS WE COVER  Copper & Copper Based Projects  Dairy/Milk Processing  Disinfectants, Pesticides, Insecticides, Mosquito Repellents,  Electrical, Electronic And Computer based Projects  Essential Oils, Oils & Fats And Allied  Engineering Goods  Fibre Glass & Float Glass  Fast Moving Consumer Goods  Food, Bakery, Agro Processing www.entrepreneurindia.co

33. SECTORS WE COVER  Fruits & Vegetables Processing  Ferro Alloys Based Projects  Fertilizers & Biofertilizers  Ginger & Ginger Based Projects  Herbs And Medicinal Cultivation And Jatropha (Biofuel)  Hotel & Hospitability Projects  Hospital Based Projects  Herbal Based Projects  Inks, Stationery And Export Industries www.entrepreneurindia.co

34. SECTORS WE COVER  Infrastructure Projects  Jute & Jute Based Products  Leather And Leather Based Projects  Leisure & Entertainment Based Projects  Livestock Farming Of Birds & Animals  Minerals And Minerals  Maize Processing(Wet Milling) & Maize Based Projects  Medical Plastics, Disposables Plastic Syringe, Blood Bags  Organic Farming, Neem Products Etc. www.entrepreneurindia.co

35. SECTORS WE COVER  Paints, Pigments, Varnish & Lacquer  Paper And Paper Board, Paper Recycling Projects  Printing Inks  Packaging Based Projects  Perfumes, Cosmetics And Flavours  Power Generation Based Projects & Renewable Energy Based Projects  Pharmaceuticals And Drugs  Plantations, Farming And Cultivations  Plastic Film, Plastic Waste And Plastic Compounds  Plastic, PVC, PET, HDPE, LDPE Etc. www.entrepreneurindia.co

36. SECTORS WE COVER  Potato And Potato Based Projects  Printing And Packaging  Real Estate, Leisure And Hospitality  Rubber And Rubber Products  Soaps And Detergents  Stationary Products  Spices And Snacks Food  Steel & Steel Products  Textile Auxiliary And Chemicals www.entrepreneurindia.co

37. SECTORS WE COVER  Township & Residential Complex  Textiles And Readymade Garments  Waste Management & Recycling  Wood & Wood Products  Water Industry(Packaged Drinking Water & Mineral Water)  Wire & Cable www.entrepreneurindia.co

38. Niir Project Consultancy Services 106-E, Kamla Nagar, New Delhi-110007, India. Email: [email protected] , [email protected] Tel: +91-11-23843955, 23845654, 23845886 Mobile: +91-9811043595 Fax: +91-11-23841561 Website : www.entrepreneurindia.co Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView https://goo.gl/VstWkd www.entrepreneurindia.co

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40. For more information, visit us at: www.entrepreneurindia.co

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